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Split-Online Pellet Analysis System
Split Engineering has developed a library of three new Split-Online modules for performing size analysis on pellet images. By leveraging the near-spherical shape of pellets, delineation routines and size distribution algorithms are optimized for fast and accurate analysis of pellet images. In 2001, the first Split-Online Pellet Analysis system was installed monitoring iron ore pellets.

Pellet Modules: There are three modules that make up the pellet processing system in Split-Online. Two of the modules are for delineation, and you will only use one of them in a channel depending if the pellets are shiny or dull. The third module performs size distribution and statistics based on the results of the delineation module.

Experimentation showed that the specular reflection of shiny pellets could be used to optimize the delineations. The difference between the delineation requirements for high- vs. low-shininess pellets proved to be enough to warrant a separate delineation module for both the shiny and dull pellets.

A channel will have one of the delineation modules followed immediately by the size distribution module. The size distribution module will typically be followed by some type of output module as available in the base Split-Online system.

The pellet modules are packaged together in a library that plugs into the base Split-Online system. Analogous to our fragmentation analysis process, the pellet analysis process is divided into two distinct steps. In the first step we take a grayscale image and delineate the pellets in the image. The second step produces size statistics for the delineated pellets. These steps are conveniently separated into Split-Online modules.

Pellet examples:

Fertilizer granules
Nickel pellets (shiny and semi-shiny).
Iron pellets.
Roller screen oversize pellets.


Use this module for delineating shiny pellets with high specular reflectivity.

Use this module for delineating dull pellets.

This module follows one of the delineation modules and produces size statistics output.

Send Split Engineering an e-mail with your images so we can review and test which delineation module is best for your specific application.

Module Output: The pellet size distribution module produces a sieve series and an Fnos series (size a given percent passing). It also exports the average pellet count and average pellet instantaneous volume of all frames, and optionally the average of each frame (the average count of each frame is just the pellet count of the frame).

Complete reports of our development including size results and calibrations are available upon request.

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